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From waste to wealth the Keestrack R3: Everiss Civil

BY 
Anthony Capper
 - 
17 Mar
 
2025

Everiss Civil and E-Cycle Aggregates, led by Steve Long, has pioneered sustainable concrete recycling in Wellington, transforming over 35,000 tonnes of waste concrete into certified GAP 65 equivalent aggregate using the Keestrack R3 impact crusher, which has become the cornerstone of their successful family business.

From waste to wealth the Keestrack R3: Everiss Civil

Bill & Sons

Steve Long, director of Everiss Civil and E-Cycle Aggregates, isn’t just another contractor—he’s a pioneer in the Wellington region, leading the way in sustainable concrete recycling. Faced with a growing demand for high-quality aggregate and dwindling landfill space, Steve saw an opportunity to transform waste concrete into a valuable resource.

A family business at heart, Bill and his brother in law John founded the company and built the business foundation. Everiss Civil has long been a respected name in civil contracting, offering a full-service package from drainage to roading and earthworks. Now the baton’s in the hands of Bill’s sons, Steve and Matthew who are clearly very passionate about their future growth and capability and a key part of that is E-Cycle Aggregates, and how they can reduce waste and turn used concrete into a premium construction material.

Dollars and Sense

For contractors considering concrete recycling, the numbers speak for themselves. Steve and his team at E-Cycle Aggregates have successfully recycled over 35,000 tonnes of concrete, saving significant landfill space and producing a tested and certified GAP 65 equivalent aggregate.

The demand is skyrocketing - not just for their own projects, but from other contractors eager to use this cost-effective, eco-friendly material. It’s a major cost saving, and it just makes sense.

“We’ve been able to fine-tune the crusher settings with Equip2’s support to ensure we’re getting the perfect gradation for our GAP 65 equivalent.”
Steve Long

Core Strength

The recycled concrete aggregate produced by Everiss Civil is a certified GAP 65 equivalent, making it an excellent material for a variety of applications.

It packs down exceptionally well, creating a firm, stable base ideal for roading, footpaths, and pavement preparation.

Recent beam deflection tests have shown minimal movement, demonstrating its reliability in high-traffic and load-bearing scenarios. This means contractors can confidently use the material knowing it meets stringent engineering standards while also contributing to a more sustainable construction approach.

Steve credits the success of their crushed concrete to the Keestrack R3 impact crusher and Equip2’s expertise. “We’ve been able to fine-tune the crusher settings with Equip2’s support to ensure we’re getting the perfect gradation for our GAP 65 equivalent.

The consistency and performance of the material have been outstanding,” says Steve. “It compacts beautifully and provides a stable base for all types of construction applications. Our engineers have been impressed with the results, and its quickly become the go-to choice for many contractors in the region.”

Steve tells us what its like using an R3 to make recycled concrete

Ultimate Crushing Solution

After trialing various jaw crushers and struggling with binding issues due to fine concrete material, Steve & Bill knew they needed a better solution, and that’s where the Keestrack R3 impact crusher came to the party, and since then, their whole operation has been a game-changer.

Their recent development, spanning 150,000 square meters of commercial industrial land, is a testament to how recycled materials can be seamlessly integrated into high-profile civil works.

Formula for the Future

Everiss Civil isn’t just a company; it’s a family legacy. With Steve at the helm and Bill’s experience right at hand, the business continues to expand, taking on major projects that rely on their expertise and innovation in recycling.

Their recent development, spanning 150,000 square meters of commercial industrial land, is a testament to how recycled materials can be seamlessly integrated into high-profile civil works.

For contractors considering concrete recycling, Steve’s story (told in this video) is proof that the right approach—paired with the right equipment—can transform waste into wealth.

The Keestrack R3 series isn’t just a well designed crusher; it’s an investment in a smarter, more sustainable future for civil construction.

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